Overhead Bridge Crane Kits Overhead Bridge Crane Kits Overhead Bridge Crane Kits

Overhead Bridge Crane Kits

Our kits are modular with plug and play connections.

Call or email us for a quote!

Overhead Bridge Crane Kits – 1 Ton to 100 Ton Capacity Manufactured and Distributed by TSOC

R & M Crane Kit
R & M Crane Kit

QX Crane Packages are, pre-engineered, components with cutting edge technology.

Harrington Crane Kit
Harrington Crane Kit

These kits consist of manual single girder cranes and motorized double girder cranes.

Yale Shawbox Crane Kit
Yale Shawbox Crane Kit

American made crane kits that offer a complete range of wire rope hoist options.

Overhead Bridge Crane Kits

Since 1959 Tri-State Overhead Crane has been helping its customers find the correct solution for their lifting needs. In some cases, the customer has the labor skills to install an overhead crane on their own. These crane packages come pre-assembled with all of your overhead crane components and are a plug and play solution for capacities ranging from 1/4 Ton to 100 Ton. A kit is a cost-effective way to assemble a crane. Kits come with endtrucks, controls, festooning and hoists. TSOC will give you beam size recommendation, and the end user can then source the bridge steel locally.

We offer both electric chain hoist crane kits as well as wire rope hoist crane kits from top manufacturers:

  • R&M Crane Kits
  • CM's Yale YK, Shaw Box Crane, CM Lodestar, Budgit Manguard
  • Harrington NER Crane Kits

R&M QX QX Pre-Engineered Overhead Crane Kit and QL Electric Chain Hoist Crane Package

QX Modular Crane Packages are complete crane component packages that contain plug and play festoon packages, pendant overhead crane controls, the Spacemaster SX hoist, and variable frequency drives, which are standard on trolley and bridge motions for smooth starts and stops. The bolted structural connections make assembly easy.

R&M QL Electric Chain Hoist Cranes are overhead crane kits created as a complete system to increase productivity while using less floor space. Included in these systems are a C-track style festoon, all metallic hoist body and electrical enclosures, bridge and trolley drives that are designed specifically for use on cranes, plug-and-play connections for easy assembly and maintenance and one of the quietest chain hoists on the market.

Why Buy your R&M Crane Kits from TSOC?

With over 55 years in the crane and hoist industry, TSOC has the knowledge and experience to guide the customer to correct crane. With a 40,000 square foot facility, TSOC can procure, fabricate and assemble any R&M Crane kit. However, if you are looking for guidance on how to assemble the overhead crane kit or size a beam, TSOC has the experience to help. As an R&M Crane Master Distributor, we are qualified to do as little or as much as needed to get you the overhead crane you need.

Spacemaster Wire Rope Hoists

The Spacemaster SX hoist is exceptionally reliable electric wire rope hoist. The large drum diameter gives Spacemaster SX hoists the lowest headrooms and best wheel loads in the industry while providing near true vertical lift with single reeved hoists, and both exceptional hook approaches and heights of lift.

The SX features include low maintenance, sealed brakes, a two-speed hoist motor, and trolley inverter control. Spacemaster SX hoists are designed to meet and exceed either ASME H3 or ASME H4 duty.

QX Bridge Controls Standard Features:

  • Standard inverter offers two speed or 2-step infinitely variable speed control
  • NEMA 4 type rated control enclosures
  • Door Mounted Mainline disconnect switch
  • Mainline contactor
  • Plug-in connections for easy assembly and maintenance
  • 115 Volt transformer with fused secondary
  • Supports 208, 230, 460 or 575/3/60 power supplies, as well as 380/3/50. Control voltage for all power supplies is 115 volt (48 volt is optional)

QX Festoon Systems:

  • PVC flat cables with a temperature range of -31°F to +221°F (-35°C to +105°C)
  • Galvanized steel cable trolleys with steel and plastic cable supports
  • Plug connections on cables make installation, repair and replacement simple and fast, saving expensive down time and the cost of an electrician
  • Independent C-track for pendant station or optional radio control allows operator to be positioned at a safe distance from load

PRQ Pendant Standard Features:

  • Pistol-grip style for hoist motion; diamond shape pushbuttons for travel motions
  • Emergency Stop - push to maintain, pull to release
  • Pushbutton contacts for all motions are 2-steps and mechanically interlocked
  • ANSI direction symbols (UP/DOWN, EAST/WEST, NORTH/SOUTH)

Standard Hoist Configurations:

  • Normal headroom
  • Low headroom
  • Double girder trolley
  • 1/2 - 80 ton (500 - 80,000 kg) capacities
  • Lifts starting at 13ft (4m) to 320ft (100m) and beyond
  • Lifting speed range 10/1.5 to 62/10 fpm (3/0.5 - 19/3 m/min)
  • 208, 230, 460, 575/3/60 or 380/3/50 power supply
  • Single-reeved or double-reeved

Safety Features:

  • An electromechanical load limit switch prevents the lifting of loads that are in excess of 110% of rated capacity.
  • The 4-position hoist limit switch includes an innovative phase mismatch protection circuit that prevents the block from running up and damaging the hoist in the event of phase reversal.
  • Sealed brakes
  • Hardened ground gears
  • Thermal motor protection
  • Ergonomic hook block design with sturdy safety latch

LK Electric Chain Hoist

The durable and easy to use QL Electric Chain Hoist Cranes use plug-and-play connections for easy assembly and maintenance and feature the LK Electric Chain Hoist. Known for their quiet operation and ease of service, the LK is offered in capacities from 1/8 to 5 ton (125 - 5000 kg).

The LK features single and two-fall models, 10, 15, and 20-foot standard lift heights, single or two-speed hoisting options, inverter or two-speed controlled trolley options, chain container and PRQ pendant with ergonomic pistol grip

QL Crane Kit Features

  • LK electric chain hoist with two-speed hoisting controls.
  • 1/2 to 5-ton (500 - 5,000 kg) capacities.
  • Single girder top running or single girder underrunning crane designs.
  • LK electric chain hoist with motorized trolley.
  • 208, 230, 460 or 575/3/60 power supplies.
  • Standard inverter controls for trolley and bridge for reduced load swing.
  • Crane spans up to 62 ft (19 m).
  • PRQ ergonomic pendant controller.
  • Optional RaCon 3 radio controller.
  • Durable C-track festoon electrification system with UL listed cables.
  • CSA C/US approved NEMA 4-3R type/IP55.

Safety Features

  • Every LK electric chain hoist comes standard with an innovative slip clutch overload device, protecting you from dangerous accidental overloads. With the slip clutch device, if an operator attempts to lift a load beyond the rated capacity, the load will only be able to be lowered safely to the ground.
  • The LK electric chain hoist is equipped with a rocker style limit switch to prevent overtravel of the hook block into the hoisting machinery. The rocker limit design maximizes headroom and safety.
  • The crane is equipped with all inverter-controlled trolley and bridge motions, meaning reduced load swing and better safety. The inverter controls also significantly reduce brake wear on the trolley and bridge.
  • The LK electric chain hoist line is HMI-Certified. The purpose of the HMI-Certified License program is to instill buyer and user confidence in the product by assuring it meets one or more recognized industry standards and the licensee is committed to safety, service, and after-market support. The product is also verified, signed, and sealed that it meets the requirements of said Standards(s) by a qualified US registered Professional Engineer. HMI-Certified is a registered asset of the Hoist Manufacturers Institute (HMI).

R&M Crane Kit Documents

CM Overhead Crane Kits

Columbus McKinnon offers several different Overhead Crane Kits that are complete plug-and-play systems. Depending on your application, CM has complete crane packages to fit your need and are available with either wire rope or electric chain hoists. Installation is designed to be quick, easy, and safe.

Each crane kit will include a detailed packing list, assembly manuals with 3D color images and detailed illustrations, and certification documents. All packages and components are clearly labeled for easy identification and assembly.

CM Crane Kit Features

  • Wire rope and electric chain hoists with motorized trolley.
  • End trucks and gear motors.
  • Fully assembled festooning with plug-and-play connectors.
  • Pendant controls or radio remote controls.
  • Bridge panels with variable frequency drives.
  • Optional features: travel limit switches, patented track wheels, industry-leading variable frequency drives for trolley and hoisting motion, and other accessories.

CM Wire Rope Hoist Crane Kits

CM's wire rope hoist crane kits come with standard capacities up to 15 tons (single girder) and 30 tons (double girder). Hoist Models:

  • Yale YK
  • Shaw-Box SK

Features of the Yale YK Crane Kits and Shaw-Box SK Crane Kits:

  • Capacities 1 to 30 Ton.
  • Standard 2–Speed Hoist and Trolley.
  • Standard lifts of up to 131 feet.
  • Top Running and Under Running Single Girder Spans up to 60 ft.
  • Top Running Double Girder Spans determined on application.
  • Dual Drive End Trucks.
  • Hand Geared, 1–Speed, 2–Speed or VFD Options available.
  • Class C and D Service available.
  • Standard Motor Brake.
  • Electric Power Supplies of 208V thru 575V (3phase).
  • VFD Available.
  • Explosion–proof Options available.
  • Spark Resistant Options available.

Custom wire rope hoist crane kits are available upon request. Call 314-869-7200 for a quote!

Yale/Shawbox Crane Kit Documents

CM Electric Chain Hoist Crane Kits

CM's electric chain hoist crane kits come standard with capacities from ¼ ton up to 3 tons. Hoist Models:

  • CM Lodestar
  • Budgit Manguard

Features of the CM Lodestar Crane Kits:

  • Capacities 1/8 – 3 Ton
  • Hoist duty Motor
  • Standard overload protection device
  • Fabric chain container and Rigid Hook suspension
  • Heavy duty DC Brake

Features of the Budgit Manguard Crane Kits:

  • Capacities 1/4 -3 Ton
  • Standard lifts from 10 to 30 feet
  • Lift speeds of 5-64 FOM
  • Hook or Lug Suspension
  • Short-stroke DC rectified Disc Motor Brake

Custom electric chain hoist crane kits are available upon request. Call 314-869-7200 for a quote!

CM/Budgit Crane Kit Documents

Harrington NER Crane Kit Package

Harrington's overhead crane kit packages are made up of the industry's top-caliber crane components. Known for their dependability, with Harrington you can count on minimal down time and less costly repairs. The NER Crane Kit Package comes standard with many features that are optional on the competition's cranes.

Harrington Ner Crane Kit Features:

  • Capacities 1 to 10-ton capacities.
  • Plug-in connections for easy assembly and maintenance.
  • Top Running or underhung design options.
  • Side guide rollers reduce wheel friction and noise.
  • End Trucks – 40 or 80 RPM with 3-step VFD control.
  • Thermal motor protection is standard.
  • Electric hoists with ASME H4 rating maximize lifting capacity and DC current motor brake with a 10-year warranty.
  • 20 ft. lift.
  • Canvas chain container.
  • Beam accessory kit – including all hardware and instructions.
  • Bridge control panel.
  • Crane wiring.
  • Flat cable festooning.
  • 8-button pendant with on/off.
  • 208, 230, 460 or 575/3/60 power supplies, as well as 380/3/50.

Recommended Bridge Beam Sizes

Span 1-ton 2-tons 3-tons 5-tons 10-tons
20 ft. S10 x 25.4 S12 x 31.8 S15 x 42.9 S15 x 42.9
C8 x 11.5
W18 x 119
25 ft. S10 x 25.4 S12 x 31.8
C8 x 11.5
S15 x 42.9
C8 x 11.5
S15 x 42.9
C10 x 15.3
W24 x 103
C12 x 20.7
30 ft. S12 x 31.8 S15 x 42.9 S15 x 42.9
C10 x 15.3
W16 x 77 W27 x 129
35 ft. S15 x 42.9 S15 x 42.9
C8 x 11.5
W16 x 67 W21 x 83 W30 x 148
40 ft. S15 x 42.9
C8 x 11.5
W18 x 60 W18 x 71 W21 x 83 W27 x 129
C15 x 33.9
45 ft. W16 x 57 W18 x 73 W18 x 76 W21 x 94 W30 x 148
C15 x 33.9
50 ft. W18 x 60 W18 x 76 W21 x 83 W27 x 102 W30 x 148
C15 x 33.9
55 ft. W16 x 67 W21 x 83 W24 x 94 W27 x 114 W30 x 148
C15 x 33.9
60 ft. W18 x 76 W21 x 93 W27 x 114 W30 x 116
C15 x 33.9
W33 x 169
C15 x 33.9
Standard trolley beam flange ranges are: 1 Ton = 2.28-5.00 inches, 2 and 3 Ton = 3.23 – 6.02 inches, 5 Ton = 3.94-7.01 inches, 10 Ton = 5.50-8.66 inches. For larger beam sizes, additional trolley shaft extension kits are required.

Harrington Crane Kit Documents

TSOC distributes and manufactures overhead bridge crane kits; serving clients from coast to coast, Canada, Mexico and especially focused in the states of Missouri, Illinois, Indiana, Kansas, Arkansas, Mississippi, Nebraska, Tennessee, Kentucky, Iowa, and Oklahoma.

Back to Top